PRECISION METAL COMPONENTS

Our stamping capabilities deliver high-precision metal components with consistent quality and repeatability. Using progressive and compound dies, we produce a wide range of parts for automotive, electrical, and industrial applications. With in-house tool design and maintenance, we ensure fast turnaround and cost efficiency. From prototypes to mass production, we maintain strict dimensional accuracy and surface finish standards. Our stamping shop is equipped to handle ferrous and non-ferrous materials.

Key Capabilities:

• High-speed stamping presses up to 200T
   
• Progressive, compound, and blanking dies
   
• Tolerance control as low as ±0.05 mm
   
• Materials: CRCA, stainless steel, brass, aluminum
   
• Surface finishes: deburring, plating, powder coating

Rex Consolidated offers precision CNC machining services for complex components requiring tight tolerances and intricate geometries. We specialize in turning, milling, and drilling of ferrous and non-ferrous materials to meet diverse industrial needs. Our team supports both prototype development and high-volume production. Each part undergoes quality checks at multiple stages to ensure flawless performance. With strong technical expertise and process control, we deliver reliable, cost-effective machining solutions.

Key Capabilities:

• CNC turning and vertical milling centers
   
• Tolerance capability up to ±10 microns
   
• Machining of mild steel, stainless steel, aluminum, brass
   
• Batch flexibility: from 10 pcs to 100,000+
   
• In-process and final QC using precision instruments

Rex Consolidated provides high-precision metal spinning services for the production of symmetrical, hollow components across automotive, lighting, HVAC, and industrial sectors. Our process involves forming flat metal discs into cylindrical or conical shapes by rotating them at high speed and shaping them with precision tooling. Spinning offers strength, material efficiency, and flexibility in design — ideal for both prototyping and high-volume applications. With a focus on dimensional accuracy and surface finish, our team ensures consistent results in every batch.

Key Capabilities:

• Conventional and CNC-controlled metal spinning
   
• Suitable for aluminum, mild steel, stainless steel, and copper
   
• Component diameters up to 600 mm
   
• High repeatability with minimal material waste
   
• Surface finish customization and post-processing options available

Rex Consolidated offers advanced coating solutions designed to enhance the durability, corrosion resistance, and aesthetic value of metal components for automotive, industrial, and heavy-duty applications. Our coating processes provide a protective barrier against wear, moisture, and environmental stress, ensuring long-lasting performance in demanding conditions. By combining precision application techniques with stringent quality checks, we deliver consistent, high-quality finishes that meet international standards.

Key Capabilities:
✔ Electro-galvanizing and hot-dip galvanizing for superior corrosion protection
✔ Powder coating and liquid coating for customized surface finishes
✔ Zinc, nickel, and phosphate coatings for enhanced strength and wear resistance
✔ Coating thickness control as per customer and OEM specifications
✔ Post-coating inspection and testing for adhesion, durability, and uniformity